The plastic toilet extrusion line consists of the following main components: extruder, molding head, calender, cooling support, cutting machine and vacuum forming machine.
Functions of each component:
Extruder (extrusion machine)
Function: Melting and homogenization of plastic raw materials (eg HDPE/HDPE) and subsequent feeding of the melt into the molding system. Provides uniform temperature and pressure.
Forming head (extrusion head)
Function: Forming molten plastic into a continuous sheet of specified geometry and thickness. Determines the width and profile of the product.
Calender (roller unit)
Function: Giving the sheet a perfectly smooth surface and precise thickness by passing it through a system of rotating rolls. Eliminates deformations.
Cooling support (cooling conveyor)
Function: Gradually cool the plastic sheet to fix the shape and prevent warping.
Cutting machine (flying cutter/guillotine)
Function: Automatic cutting of continuous sheet into sections of specified length for further production of toilet cubicle panels.
Vacuum forming machine
Function: Heating of cut sheets and creation of three-dimensional parts (seats, walls of complex shape) by vacuum suction of softened plastic onto the matrix.
This production line is equipped with the function of synchronous one-button control of the acceleration and deceleration of extruder, calender, pulling device and winding machine, which ensures convenient and fast operation.
World famous assembly components such as SHINI, JCTIMES, MAAG, GRAEFF, NSK, ABB, SIEMENS etc.